Cold Light Source Module

Cold Light Source Module

The Cold Light Source Module is a 100W LED illumination unit for integration with medical endoscopic camera systems. It combines a high-CRI LED array, constant-current PWM control, dot-matrix status display, air-cooled heat dissipation, and fiber-coupled optical output for stable illumination during endoscopic examination and minimally invasive procedures.

Product Overview

 

The Cold Light Source Module is a 100W LED illumination unit for integration with medical endoscopic camera systems. It combines a high-CRI LED array, constant-current PWM control, dot-matrix status display, air-cooled heat dissipation, and fiber-coupled optical output for stable illumination during endoscopic examination and minimally invasive procedures.

 

Technical Specifications

 

Item

Specification

Light Source

100W High-CRI LED Array

LED Driver

High-Power Constant-Current Driver

Brightness Control

PWM

Brightness Adjustment

Button / Potentiometer / Encoder

Display

Dot-Matrix Display

Optical System

Collimation + Fiber Coupling

Cooling Method

Air Cooling with Pure Copper Tube

Application

Medical Endoscopic Camera Systems

Control Integration

Main Unit / Touchscreen / Foot Switch

 

Stable 100W LED Illumination

 

High-CRI LED Array
100W high-CRI LED provides bright, natural white light for clear endoscopic visualization and accurate tissue color reproduction.

 

Constant-Current Drive
Constant-current control maintains stable LED output during continuous operation.

 

PWM Brightness Control
PWM control enables smooth and precise adjustment of illumination intensity.

 

Optical & Thermal Management

 

Optical Collimation
Built-in collimation concentrates LED output for efficient light transmission.

 

Fiber Coupling
The fiber-coupled design delivers a uniform illumination spot and helps reduce dark areas in the endoscopic field.

 

Copper-Tube Air Cooling
Pure copper-tube air cooling efficiently dissipates heat from the 100W LED for stable operation.

 

Flexible System Integration

 

Multiple Control Options
Brightness can be adjusted through buttons, potentiometers, or encoders.

 

Synchronized Control
The light source can synchronize with the main endoscopic camera system.

 

Touchscreen & Foot-Switch Control
Supports integration with touchscreen or foot-switch controls for convenient operation.

 

Integrated Status Monitoring

 

Dot-Matrix Display: Displays key operating information directly on the module.

 

Brightness Monitoring: Shows the current illumination level during operation.

 

Usage Time Tracking: Records accumulated operating time for usage monitoring and maintenance planning.

 

OEM Development Process

 

Requirement Review
Review the target equipment, optical output, electrical input, mounting space, fiber interface, and control requirements.

 

Sample Configuration
Select or modify the LED, optical, cooling, and control configuration according to the equipment requirements.

 

Integration Testing
Evaluate illumination performance, optical coupling, brightness control, and thermal behavior after integration with the customer's system.

 

Design Confirmation
Finalize the module specification, interfaces, mechanical dimensions, and control configuration.

 

Production
Manufacture the approved configuration according to the confirmed technical specifications and quality requirements.

 

OEM Integration & Customization

 

Configurable for Endoscopic Equipment Integration
The module is designed as an illumination component rather than a standalone endoscopic light source, allowing its configuration to be adapted to the requirements of different endoscopic equipment platforms.
Available customization areas include:

LED power configuration
Color temperature
Brightness control method
Optical coupling structure
Fiber interface
Module dimensions
Mounting structure
Electrical interface
Control interface
Display configuration
Cooling configuration

 

Applications

 

ENT Endoscopy
For ear, nose, and throat endoscopy systems requiring fiber-coupled illumination for confined anatomical areas.

 

Laparoscopic Imaging
Provides adjustable illumination for laparoscopic camera systems used in minimally invasive procedures.

 

Surgical Endoscopy
Supplies stable, high-intensity light for surgical endoscopes and visualization systems.

 

Endoscopic Camera Systems
Integrates with HD endoscopic cameras to provide controlled illumination during real-time imaging.

 

Integrated Endoscopy Equipment
Used in all-in-one systems combining camera, light source, display, and recording functions.

 

OEM Medical Equipment
For manufacturers integrating customized illumination modules into endoscopic imaging platforms.

 

Manufacturing & Quality Control

 

Key inspection points include:
LED & Electrical Testing
Verify LED operation, input parameters, constant-current output, brightness adjustment, and control response.

 

Optical Testing
Check light output, optical coupling, illumination uniformity, and fiber-interface performance.

 

Thermal Testing
Evaluate heat dissipation and operating temperature under the specified working conditions.

 

Control & Display Testing
Verify buttons, potentiometer/encoder input, dot-matrix display, and synchronized control functions.

 

Final Inspection
Check assembly, connectors, optical interfaces, cooling components, appearance, and overall operation before packing

 

After-Sales Support

 

Technical Integration Support
Provide technical assistance for optical, electrical, mechanical, and control integration during installation and system development.

 

Troubleshooting & Remote Support
Assist with product diagnostics, operating issues, and troubleshooting through technical guidance and remote communication.

 

Spare Parts & Replacement
Provide replacement components and technical support for maintenance and repair according to product configuration.

 

Product Documentation
Supply datasheets, operating instructions, technical specifications, and relevant test documents for equipment integration and maintenance.
 

FAQ

 

Q: What should we provide to check compatibility with our endoscope system?

A: Provide the endoscope or light guide model, optical interface specifications, available installation space, power requirements, and control interface. Technical drawings or existing light-source specifications are also helpful for compatibility evaluation.

Q: Can we request a sample before placing a bulk OEM order?

A: Yes. Samples can be provided for technical evaluation and system integration before mass production. Sample configuration can be based on your target equipment requirements.

Q: What is the MOQ for Cold Light Source Modules?

A: MOQ depends on the standard or customized configuration and order quantity. Please contact us with your required specification and estimated volume for a specific MOQ.

Q: What is the lead time for OEM orders?

A: Lead time depends on the product configuration, customization requirements, sample approval, and order quantity. A confirmed schedule can be provided after technical specifications are finalized.

Q: Can you provide technical drawings for equipment design?

A: Yes. Relevant dimensional drawings, interface specifications, and technical documentation can be provided according to the product configuration and OEM project requirements.

Q: How is the module supplied for export and equipment assembly?

A: The modules are securely packaged for international transportation and can be supplied with the technical and commercial documents required for OEM purchasing and equipment integration.

Q: Can you manufacture according to our existing light-source specification?

A: Yes. Existing product drawings, specifications, samples, or interface requirements can be reviewed to determine whether the module can be manufactured or adapted to your equipment.

Q: What is the process for replacing a module during equipment maintenance?

A: Replacement requirements depend on the equipment design and module configuration. We can provide the corresponding technical information and replacement support based on the original OEM configuration.

Q: Do you support small-volume OEM development projects?

A: OEM projects can be evaluated based on the required configuration, sample quantity, development requirements, and expected production volume. Contact us with your project details for an appropriate supply plan.

Q: How can we request a quotation for a Cold Light Source Module?

A: Provide the required quantity, target application, endoscope or light-guide specification, electrical requirements, installation dimensions, and any existing drawings. Our team can then evaluate the configuration and prepare a quotation.

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